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Gas Atomization Powder Manufacturing Production Line
number: JTQWH
introduction: Gas atomization preparation powdered material production line is featured as an equipment designed for producing metal ball-shaped powder by gas atomization under certain conditions.    Its working...
product details

Application and Principles

   Gas atomization preparation powdered material production line is featured as an equipment designed for producing metal ball-shaped powder by gas atomization under certain conditions.

   Its working principles refer to the smelting of metals or metal alloys with gas protection, in which metal liquids flow (downward) out of fluid-direction nozzle through holding crucible furnace, atomizing the metal liquid into amount of tiny droplets by high-pressure gas flow with nozzles, and those tiny drops in air solidified into spherical or sub-spherical particles, finally achieving in power making.


Superiorities and Features

Gas atomization preparation powdered material production line provided by is equipped with world advanced technologies of this field, primarily processed with following features:

1. Online examination on oxygen content of gas in the course of atomizing inert gas, significantly beneficial for controlling oxygen content of powdered materials.

2. Pressure differential controlling type of atomization function, precisely control atomized metal flow rate technological parameters, stable production quality, malfunctions in equipment operation reduced.

3. Video surveillance on key parts of equipment, observe equipment operation status in time.

4. [Tightly-coupled supersonic-speed gas atomizer], the core essential technology, is professionally researched and developed with advanced high-efficiency and can produce superfine powdered material at high proportion and consume little gas volume, greatly reducing production cost.

5. Optimal designs to fast-air-cooling system and atomization tower reduce co-existence satellite powder.

6. Equipment operation control software and HMI human-machine interaction control interface highlight the highly professional understanding for powdered material produce.

7. The sizes, shapes and particle size distribution of powdered materials can be regulated through altering atomization technology and adjusting technological parameters.


Major technical parameters

Product technical parameters of equipments are presented as below, and partial of these data will be updated as the product innovation, please contact us if any latest datas:

It is standard configuration above, and can be adjusted according to the demand from customers.


Core Module Structure Technology

Gas atomization preparation powdered material production line is primarily consisted of following major components and peripheral components:

1. Medium-frequency induction smelting furnace;

2. Holding furnace (its capacity has two specifications, 10kg and 25kg);

3. Atomization system;

4. Atomization container;

5. Dust collecting system;

6. Gas supplying system;

7. Water cooling system;

8. Controlling system;

9. Medium-frequency power supply;

10. Holding furnace power supplying system (No holding furnace for 10kg and 25kg grades);

11. Vacuum smelting system (selection-and-match system)

Horizontal vacuum smelting system protected by patent technology can choose multi smelting furnaces to alternate performing structure modes and interchangeable double-holding tundish, improving production efficiency.

Original online powder size distribution monitoring feedback procedure controlling technology examines the particle size states during atomization producing in real time, adjust atomization parameters with information feedback digital-controlling system in which the course intelligently and dynamically matches atomizing conditions, greatly satisfying the production demand for high-quality products.



Application and Principles

Vacuum melting gas atomization preparation powdered material production line is an equipment designed for producing metallic spherical powder by atomizing under certain conditions.

Its working principles refer to the smelting of metals or metal alloys with gas protection, in which metal liquids flow (downward) out of fluid-direction nozzle through holding crucible furnace, atomizing the metal liquid into amount of tiny droplets by high-pressure gas flow with nozzles, and those tiny drops in air solidified into spherical or sub-spherical particles, finally achieving in power making.


Advantages and Features

Gas atomization preparation powdered material production line provided by is equipped with world advanced technologies of this field, primarily processed with following features:

1. It applies with horizontal vacuum melting device protected by patent technology, and thus can choose multi smelting furnaces to alternate performing structure modes and interchangeable double-holding tundish, greatly improving atomizing production efficiency and simplifying its maintenance and repair.

2. Online examination on oxygen content of gas in the course of atomizing inert gas, significantly beneficial for controlling oxygen content of powdered materials.

3. Pressure differential controlling type of atomization function, precisely control atomized metal flow rate technological parameters, stable production quality, malfunctions in equipment operation reduced.

4. Video surveillance on key parts of equipment, observe equipment operation status in time.

5. [Tightly-coupled supersonic-speed gas atomizer], the core essential technology, is professionally researched and developed with advanced high-efficiency and can produce superfine powdered material at high proportion and consume little gas volume, greatly reducing production cost.

6. Optimal designs to fast-air-cooling system and atomization tower reduce co-existence satellite powder.

7. Original online powder size distribution monitoring feedback procedure controlling technology examines the particle size states during atomization producing in real time, adjust atomization parameters with information feedback digital-controlling system in which the course intelligently and dynamically matches atomizing conditions, greatly satisfying the production demand for high-quality products (user’s option).

8. Atomized gas heating system can increase the proportion of producing superfine powder and decrease the consumption of atomized gas (user’s option).

9. Current-limiting diversion pipe heating system reduces the clogs caused by metal solidification during gas atomizing (user’s option).

10. Melting crucible damage online monitoring system (user’s option).

11. Equipment operation control software and HMI human-machine interaction control interface highlight the highly professional understanding for powdered material produce.

12. The sizes, shapes and particle size distribution of powdered materials can be regulated through altering atomization technology and adjusting technological parameters.


Core Module Structure Technology

Gas atomization preparation powdered material production line is primarily consisted of following major components and peripheral components:

1. Medium-frequency induction smelting furnace;

2. Holding furnace (its capacity has two specifications, 10kg and 25kg);

3. Atomization system;

4. Atomization container;

5. Dust collecting system;

6. Gas supplying system;

7. Water cooling system;

8. Controlling system;

9. Medium-frequency power supply;

10. Holding furnace power supplying system (No holding furnace for 10kg and 25kg grades);

11. Vacuum smelting system (selection-and-match system)

Horizontal vacuum smelting system protected by patent technology can choose multi smelting furnaces to alternate performing structure modes and interchangeable double-holding tundish, improving production efficiency.

Original online powder size distribution monitoring feedback procedure controlling technology examines the particle size states during atomization producing in real time, adjust atomization parameters with information feedback digital-controlling system in which the course intelligently and dynamically matches atomizing conditions, greatly satisfying the production demand for high-quality products.

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